Introduction

Every brewery knows that a great beer starts with extra precision. But as demand grows, so do the challenges in the production process.
When scaling up the production, compromised quality becomes the most common challenge. A single misstep in temperature control or steam pressure can affect the taste, texture, and overall experience of a brew.
That’s where the right steam boiler makes all the difference.
At Dangerous Ales, a brewery nestled in the historic Milton Hotel on the south coast of NSW, efficiency, consistency and quality production were top priorities. They needed a steam system that could keep pace with their growing demand without compromising the craftsmanship that made their brews exceptional.
That’s when Simons Boilers stepped in, bringing decades of expertise to revolutionize this brewing process.

The Brewing Dilemma: Keeping Quality High as Demand Grows

Brewing beer is an art, but it’s also a science. The taste, texture, and overall quality of a brew relies on the precise control of factors like temperature, steam pressure, and energy efficiency. Even the smallest inconsistency can impact the final product, altering flavor profiles and diminishing the signature taste that customers love.
Dangerous Ales faced a challenge, how to maintain the handcrafted excellence of their brews while keeping up with increasing demand?They needed a system that could:

• Ensure Stable Brewing Temperatures – Consistency is everything when it comes to fermentation. The right steam system keeps every batch true to its signature flavor.
• Deliver a Reliable Steam Supply – Brewing is nonstop, and steam should be too. A dependable system prevents interruptions and keeps operations running smoothly.
• Maximize Energy Efficiency – Wasted energy is wasted money. An optimized boiler reduces costs while maintaining peak performance.
• Scale Seamlessly – Growth shouldn’t come at the cost of quality. The system needed to expand with production demands while keeping quality intact.

With their current system struggling to keep up, it was clear that an upgrade wasn’t just a luxury, it was a necessity. They needed a powerhouse solution that could handle high production volumes while still keeping the brewing process consistent, efficient, and cost-effective.

How Simons Boilers Took Brewing to the Next Level

Simons Boilers, often regarded as the best boiler company, provided the ideal brewing solution with the SWT500 Industrial Steam Boiler, a high-performance, fully engineered system designed for the demanding needs of large-scale brewing.
Built for precision, power, and efficiency, the SWT500 seamlessly integrated into Dangerous Ales’ production line, addressing key brewing challenges:

• High Steam Output & Consistency – With a robust capacity, the SWT500 delivers a steady and reliable supply of dry, saturated steam, ensuring precise temperature control throughout the brewing process. This stability is critical for mash conversion, wort boiling, and fermentation temperature management.
• Energy-Efficient Performance – Engineered with high thermal efficiency, the boiler minimizes fuel consumption while maximizing steam generation. This allows Dangerous Ales to reduce operational costs and lower their carbon footprint, all while maintaining production efficiency.
• Rapid Response & Scalability – Designed to handle high-demand operations, the SWT500 features a fast start-up time and modular expansion capabilities, making it adaptable to future growth without compromising efficiency.
• Durability & Reliability – Constructed with premium-grade materials and backed by advanced safety features, the SWT500 ensures uninterrupted brewing operations, reducing downtime and optimizing workflow.

With the SWT500, Dangerous Ales gained a powerhouse solution that not only met their current needs but also set the foundation for future expansion, ensuring every brew maintains its signature quality, batch after batch.

Why did the brewers love the SWT500?

• Effortless Scaling: As production increased, the SWT500 adapted seamlessly, eliminating bottlenecks and ensuring a smooth brewing process.
• Energy & Cost Savings: Advanced efficiency features reduced energy waste, leading to lower operational costs while maintaining top-tier performance.
• Consistent, High-Quality Steam: Precision steam control ensured uniform brewing temperatures, preserving flavor profiles and enhancing the overall quality of each batch.
• Minimal Downtime, Maximum Output: Built for reliability, the SWT500 required minimal maintenance, allowing brewers to focus on creating exceptional beer instead of worrying about equipment issues.

How Simons Boilers Changed the Brewing Game

Once the SWT500 was up and running, the impact was undeniable. Brewing cycles became significantly faster, allowing Dangerous Ales to keep up with increasing demand without compromising quality. The enhanced efficiency meant less energy waste and lower operational costs, crucial for a growing brewery.
With precise temperature control, every batch of beer maintained the perfect balance of flavor, aroma, and texture, ensuring consistency in every pour. Daily operations became smoother, eliminating unexpected delays and minimizing downtime.
The result? More beer, better quality, and a production process that worked like clockwork. For Dangerous Ales, it wasn’t just an upgrade, it was a quantum leap. 

Sustainability & Energy Efficiency Gains

The SWT500 isn’t just about producing steam, it’s about doing it smarter. Designed with efficiency at its core, this boiler ensures that every bit of energy is put to good use, minimizing waste while maximizing output.
For Dangerous Ales, this meant:

• Lower energy consumption – The advanced design captured and utilized more heat, reducing unnecessary fuel usage.
• Reduced operational costs – With less energy wasted, day-to-day brewing became more cost-effective, allowing resources to be better allocated elsewhere.
• Smaller carbon footprint – By optimizing fuel efficiency, the brewery significantly cut down on emissions, making its brewing process more sustainable.

The result? A system that not only brews better beer but also supports a greener future.

Final Pour: Raising a Glass to Smarter Brewing

From struggling with temperature fluctuations and steam supply issues to achieving seamless brewing operations, Dangerous Ales experienced a groundbreaking  transformation with Simons Boilers.
With a reliable and energy-efficient steam system in place, they no longer have to worry about inconsistencies. Instead, they can focus entirely on their craft, that is, brewing high-quality, flavorful beer that meets their exact standards, batch after batch.
Do you also wish to brew better without the hassle? With Simons Boilers, you get a steam system that keeps your quality consistent and your operations smooth.
Let’s chat about the perfect brewing solution for you.
Reach out today and toast to efficiency.